For Low- to Mid-Volume Production
The P200 is a stand-alone insertion machine targeted at low to medium volume production. Equipped with a rotary insertion finger, the P200 can apply products at up to 7 different angles without having to rotate or remove the board.
The end result is the ability to apply products at various angles without increasing cycle time.
Easy Operation
Insertion tools for Tyco Electronics products are composed of an insertion head
(upper tooling), an anvil (lower tooling) and a product feeding mechanism.
These tools are product specific and the PCB holder interface is designed
according to the customer application. A rotary insertion finger allows the
insertion of pins at different angles. Because of a simple mechanical and
electrical interface, other tools can easily be integrated into the machine.
The standard insertion head on the P200 machine is pneumatically activated.
All movements such as feeding the product, cutting contacts off the carrier strip,
gripping and inserting the product into the PCB are activated by the vertical
movement of the pneumatic cylinder.
Also available is the motor driven base insertion head together with a large
variety of product specific conversion kits. These conversion kits can also be
used on P300 and P350.
Lower tool provides support during the insertion cycle to prevent bending of
the PCB. A sensor is mounted in the lower tool to detect contact presence
after insertion to assure the PCB is fully populated.
The optional insertion force monitoring allows a 100% quality assurance of each
inserted terminal.
The excellent performance of a multi-tasking control system allows easy programming
and operation of the machine. Simple operator and programming
interface, failure diagnosis and modem (for remote diagnosis) to provide easy
operation and trouble-shooting.
Product Features
- Board capacity of 210 x 300mm
[8 x 11.5”].
- X/Y-Table with stepper motors.
- High performance multi-tasking control.
- Wide range of insertion heads are available for Tyco Electronics and non-Tyco Electronics products.
- Versatile interface for the incorporation of other tools.
- Easy-to-use operator interface.
- Insertion Force Monitoring optional.
Technical Features
- Power: 110/230 V, 50/60 Hz.
- Compressed air supply: 600 kPa.
- Noise pressure level: <75 dB(A).
- Repeatability: ± 0.02mm.
- Insertion rate: 60 pins per minute at 5.08mm [0.2"] pitch
- Controller: Multi-tasking system with LCD screen.
- Dimensions: 850 x 850 x 800mm, [33.5 x 33.5 x 31.5"], (L x W x H)
- Weight: approx. 600 kg [1,323 lb].
Products which can be processed
- ACTION PIN contacts
- AMPMODU 1 sockets
- AMPMODU II sockets
- Junior Timer with ACTION PIN contacts
- Flat solder tabs
- FFC contacts
- EON contacts
- Other contacts including non-TE terminals available upon request
